Wednesday, 23 June 2021

We have cement!!!

 Today was the day, and what a busy crazy day it was. If you are viewing this on mobile then go to my YouTube channel linked here to see the seven videos of the Cement Story (the embedded videos don't show up).

Bekir about to get interrupted
Bekir about to get interrupted
Hikmet stuffs paper into the drain holes
Hikmet stuffs paper into the drain holes
Halil with the hose watering the ground
Halil with the hose watering the ground
The pump drives along
The pump drives along



Rosie watching from the balcony
Rosie watching from the balcony

The men were in early today, and Hikmet was with them. I asked Bekir to make a couple of quick amendments around by where the pump house is going to be but before he could do much of anything the pump arrived and it was hell for leather. Hikmet filled in the drains with screwed up paper while Halil got stuck in watering the ground to help the cement stick better. I was busy at work all day but had to be involved a bit as this is a big day in this project. Rosie would have been kept off school today anyway as she was so excited to see the cement lorries and she was very happily watching most of it from various windows through the morning with Angela.

The pump starts to unfurl
The pump starts to unfurl
Very long reach
Very long reach
Right over the house
Right over the house
Rosie watching
Rosie watching
Smoothing by the table
Smoothing by the table

With the pump situated, and its stability legs extended, the controller extended the arm all the way over to by the Tabletennis table and the great pour began. We had ordered 21 cubic which would come in 3 truck fulls but the pump had some in it ready. It was such a rush, and made worse by the cement company who were hurrying to get the pump freed to go to another job. I hadn't known this would be an issue or I would just have hired it for the whole day. Anyway, this was a problem as poor Bekir, Halil and Hikmet worked like dogs in 33 degree heat to smooth and spread the super fast drying cement and were not assisted at all by the attitude of the company. Very frustrating and it has resulted in a less smooth surface than any of us wanted.




Above are three videos of that first part of the pour today.

One pump, one mixer supplying and one waiting
One pump, one mixer supplying and one waiting
Working hard to keep up
Working hard to keep up
Slogging in the heat
Slogging in the heat
Filling the hopper from the next truck
Filling the hopper from the next truck

The pump works by having the cement dropped into a vat that it then projects; this is first supplied by its own mixing tank but after that runs out other trucks can pour into the hopper and it works uninterrupted. One of the problems today was those trucks arrived too quickly. We had one unloading while another had to park up and wait as they were not respecting Bekir's request to slow down the supply. In the end we had to order another 3 cubic which came on a 4th truck and it was past lunchtime before the whole pour was complete.




And above some more videos.

Assessing after the trucks left
Assessing after the trucks left
Sweeping, polishing and finishing
Sweeping, polishing and finishing
Mixing up for spot repairs
Mixing up for spot repairs
The patio, at the end of the day
The patio, at the end of the day

With the trucks gone Bekir, Halil and Hikmet couldn't stop as they had to wet it down and polish before it dried and became impossible to finish. In hindsight I should have gone for half and half on this pour; we all thought, however, that the pump would be here all day and this unseemly rush wouldn't be occurring. They removed the wooden half beam and filled in with hand mixed cement then used water to find where it was uneven and filled those gaps with more cement. It was a very very long and tough day for them but as you can see it looks great. We are very close to complete on this now, thankfully. It has taken multiple weeks longer than I expected it to.


Evening sun settling
Evening sun settling
From the roof terrace
From the roof terrace

There were storms rumbling around a lot late afternoon that were quite threatening but none ended up hitting us. Everyone was so exhausted, with Angela being unwell with the cold she caught from Rosie, that I took Rosie to pick up takeaway which happens so very rarely. She was shattered though. This evening is a glorious beautiful golden evening and the patio looks great from the roof terrace.

So there you are; a big day. Thanks for reading.

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